裂化催化剂水热失活动力学及装置平衡活性模型

裂化催化剂水热失活动力学及装置平衡活性模型

  • 摘要: 根据裂化催化剂水热失活过程伴随着超稳化过程的特点,确定了对应不同自抑制函数的催化剂水热失活动力学模型方程。利用裂化催化剂水热失活实验数据进行参数估值,建立了裂化催化剂水热失活动力学模型。统计检验结果表明,二级自抑制的一级水热失活模型能很好地模拟实验数据,是较理想的水热失活动力学模型。考虑工业装置中裂化催化剂呈全混流,建立了裂化催化剂平衡活性模型方程,并且装置平衡催化剂微反活性的模型计算值与实测值相当吻合。该模型的预测结果表明,随着再生器温度或催化剂藏量的提高,平衡剂的微反活性逐步降低;平衡剂微反活性随催化剂单耗的提高先快速提高,然后缓慢提高。

     

    Abstract: The goals of this paper are to establish the kinetic model of hydrothermal deactivation and the model of unit balance activity for FCC catalyst. At first, considering catalytic cracking reaction as a second-order reaction, the catalyst activity relating to hydrothermal deactivation is expressed as the ratio of cracking reaction rate for hydrothermal aged catalyst to cracking reaction rate for new catalyst. The kinetic model equations of hydrothermal deactivation for self-resistance are determined by considering that the catalyst hydrothermal deactivating is accompanied with the catalyst ultra-stabilization. Then, the hydrothermal deactivation kinetic models for self-resistance are developed through parameter estimations based on the steam aging experimental data of FCC catalyst. The results of statistics analysis show that first order deactivation kinetic model with second order self-resistance factor has higher precision. In other way, based on the flow property of complete stirred-tank reactor, the model of FCCU balance activity is developed. The study points out that the observed data of micro-reaction activity for FCCU balance catalyst is conformable with the calculated data with the model of unit balance activity. The prediction results of the balance activity model show that the micro-reaction activity of the FCCU balance catalyst increases quickly firstly, then increases slowly along with catalyst consumption. In the end, higher the regenerator temperature is or larger the catalyst content of regenerator is, the lower the micro-reaction activity of FCCU balance catalyst is.

     

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